Fusible Interlining is an essential component in many garment manufacturing processes, providing support, structure, and stability to various types of fabrics. In this article, we will explore the production process of Fusible Interlining, from the initial stages to the final product.
Material Selection: The first step in the production process of fusible Interlining is the selection of the raw materials. The main material used in the production of fusible Interlining is a thermoplastic adhesive, which is coated on a base fabric. The base fabric is usually made from materials such as cotton, polyester, or nylon. The selection of the base fabric depends on the intended use of the fusible Interlining.
Coating: After the selection of the base fabric, the next step is to coat it with the thermoplastic adhesive. This is done using a coating machine, which applies a uniform layer of adhesive onto the fabric. The amount of adhesive applied depends on the intended use of the fusible Interlining and the desired level of stiffness.
Drying: After coating, the fabric is dried in a drying chamber to remove any excess moisture. The drying temperature and time depend on the type of adhesive and base fabric used.
Cooling: Once the drying process is complete, the fabric is cooled to room temperature to ensure that the adhesive has fully cured and set.
Cutting: After cooling, the fusible Interlining fabric is cut into the desired shape and size. This is usually done using cutting machines or manually using scissors.
Inspection: The cut pieces are then inspected for any defects, such as uneven coating, delamination, or wrinkles. Any defective pieces are rejected, and the remaining pieces are sorted and packaged.
Packaging: The final step in the production process of fusible Interlining is packaging. The Interlining is usually packaged in rolls or sheets, depending on the intended use. The packaging material used must be moisture-resistant to prevent damage to the Interlining.
In conclusion, the production process of fusible Interlining involves several stages, including material selection, coating, drying, cooling, cutting, inspection, and packaging. The quality of each stage determines the final quality of the fusible Interlining, which is an essential component in many garment manufacturing processes.